Most of us focus much attention on the walls when decorating our homes; we take our time choosing paint colors, window treatments, and which artwork would look best on each wall. But frequently, we entirely ignore the fifth wall—
Your space may get a distinct depth from a false ceiling, and many lighting experimentation options exist. You can quickly add dramatic flare to your décor and give it warmth and personality by updating your ceiling.
Modern homes frequently choose PVC ceilings. The scoop on this subject is as follows: what PVC is, how the ceiling is installed, and what are the benefits and drawbacks.
What exactly is a wood-plastic composite?
Wood plastic composite is a type of panel or timber manufactured from tiny amounts of recycled plastic and wood fibers. Compared to the long histories of classic wood composites like particleboard or fiberboard, or raw timber, wood plastic composites are relatively recent products.
This information sheet provides an overview of some of the fundamental production processes, WPC’s physical and mechanical characteristics, and its main applications.
In the United States, wood-plastic composites are commonly utilized. They are created by combining recycled plastics and wood particles that are as fine as wheat. The WPC market in North America has over $1 billion in sales. This is a 200% increase between 2001 and 2006, and during the following five to six years, growth is anticipated to slow to a 20% annual rate. New items, including door stiles, rails, and window lines, are being created as WPC capacity rises.
What’s the Composition of a PVC Ceiling?
PVC, or polyvinyl chloride, is a lightweight, highly adaptable polymeric composite material with the chemical formula (C2H3Cl)n. Several designs, colors, and textures are available for PVC planks or panels for walls and ceilings. Due to their industrial manufacturing, these panels offer impeccable polish. PVC panels are used to clothe walls and ceilings. They fit quickly and simply into a grid of aluminum tubes that is suspended from the ceiling utilizing an interlocking pattern.
Main manufacturing processes and WPC characteristics
The production of WPC typically involves two steps. Compounding is the process of combining wood and thermoplastics like polyvinyl chloride (PVC), high-density polyethylene (HDPE), and low-density polyethylene (LDPE) into a dough-like substance. Using a batch or continuous procedure, mixing is possible.
To improve the qualities of the finished product for specific usage, additives such as plastic coupling agents, stabilizers, foaming agents, or colors are also added in addition to the core constituent wood, with grain sizes ranging from 20 to 60 mesh.
For instance, lubricants enhance the surface’s look. For WPC, there are three typical forming techniques. Figure 1 depicts the extrusion process, which pushes molten composite through a die. A cold mold is pressed against molten composite using the injection molding technique. The third person forces the molten composite between the mold’s two sections
Pricing and Availability of PVC Ceiling
PVC panels may be customized to fit the size of your space since they are readily available in standard widths from 100 mm to 300 mm and thicknesses ranging from 6 mm to 12 mm. Galvanized panels may cost up to Rs 60 per square foot or more, while coated PVC panels start at Rs 35 and go up from there.
How is a PVC False Ceiling Installed?
Because they are attached to an interlocking slotted channel system that is suspended from the ceiling, PVC ceiling panels are relatively simple to install. They are also quite simple to remove and utilize in a new setting.
WPC’s benefits and drawbacks are as follows:
The main benefit of WPC is its environmentally friendly manufacturing process that uses discarded wood and recycled plastic. Comparing the upkeep cost to solid wood, wood composite polymers are less expensive. Its low life cycle cost is one of the primary causes of WPC’s rapid development.
WPC deck generally has a reduced maintenance cost but a manufacturing cost that is roughly 15% more than pressure-treated timber. Compared to pressure-treated decking material, the actual payback period is predicted to be between three and five years. Another critical benefit of WPC products is their exceptional dimensional stability and low variability.
Due to the widespread interest in WPC’s outside application, most research focuses on the WPC’s durability and prolonged service life.
Applications and Uses for WPC Boards:
WPC boards are appropriate for various indoor and exterior applications because of their excellent durability and resistance to termites, excessive humidity, and temperature changes.
Pools, patio furniture, park benches, outdoor paneling, windows, WPC doors, planter boxes, outdoor deck flooring, and prefabricated homes are just a few examples of external uses for WPC boards.
WPC boards can also be used inside. Some popular application areas include the modular kitchen, wall paneling, closets, window and door frames, bathroom cabinets, railings, office furniture, and the industrial sector.
WPC boards are also employed in advertising on a business level. Additionally, they are employed in creating display boards, graphics, exhibition stands, and sign boards.
Five considerations for choosing PVC wall and ceiling panels
1. Provided in a variety of options
- PVC wall and ceiling panels come in various hues, designs, and textures.
- These panels are also offered as 3D sheets, as seen in this illustration, which gives the wall a beautiful appearance. The PVC sheets come in significant sizes that provide the wall’s overall design with a seamless appearance and tiny sizes in which the joint lines are evident during installation.
2. Compact and robust
- Factory-made PVC panels are a sturdy, lightweight, and incredibly long-lasting material.
- They don’t produce a dusty atmosphere when installed and are very simple to handle, transport, and install on-site.
- PVC panels are durable and won’t warp or bend over time.
3. Extremely water-repellent
- PVC wall and ceiling panels are highly water-resistant since they are constructed of a waterproof substance.
- The ceilings and walls of wet spaces, such as bathrooms, basements, and garages prone to moisture, are best covered with PVC panels.
- Another benefit is that these panels are interlocked to one another, preventing water from entering between them.
- Because PVC panels are moisture-resistant, mold and mildew cannot form on them.